Nowadays the functioning of industries cannot be considered without the presence and work developed by machines. The importance of industrial maintenance is reflected in ensuring that these machines continue to provide the functions for which they were designed, as long as possible.
It is no secret that machines have a life cycle, and that they will not serve forever. However, this does not mean that since the machine will not be eternal, it should not be maintained during its life cycle.
At the birth of the industrial era, machines were responsible for taking production to large scales, so that the products and services offered by different industries were increasingly lower cost and higher quality. At that time, the owners of the companies lost money, time and raw materials because they did not systematically maintain their machines.
Thanks to the evolution of technology, it was possible to develop production systems that involved maintenance as a fundamental part of the proper functioning of a company. From the above, preventive maintenance was born, which through preset routines could improve the availability and productivity of companies.
IMPORTANCE OF INDUSTRIAL MAINTENANCE WITHIN THE PRODUCTION PROCESSES
There is a false belief that industrial maintenance has nothing to do with production, quite the contrary. Because the maintenance area must always be supporting production so that this one, is given without any novelty.
As the production of the companies began to be made with more quality, the industrial maintenance had to evolve at the same time. From the above, emerged maintenance as the predictive, which is based on performing maintenance under the condition of the equipment.
Predictive maintenance, as its name indicates, predicts the condition of the equipment, by means of different predictive techniques; and according to these, maintenance is carried out or not on said equipment.
The above is a great advantage, because it is not necessary to stop production to know the status of the machines; in addition to making a better planning when you need to intervene.
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Therefore, the owner or manager of a company, who thinks that maintenance is a waste of money and time, is making a mistake which will be much more expensive than he thinks. Not doing enough maintenance to the equipment of a company, is a danger to production, because at any time will seriously fail a machine, making it lose production and even a human life.
BENEFITS OF INDUSTRIAL MAINTENANCE TO COMPANIES
Industrial maintenance should be seen as a long-term investment. Below, we will see a list of the great benefits that maintenance generates:
- It allows to take a history of preventive, corrective and predictive interventions, to each one of the equipments. In this way, local and international regulations are complied with.
- The life cycle of machines is much more productive and can sometimes be extended by means of modification interventions.
- It reduces the risk of accidents at work, by having better controlled operation of the machines avoiding critical damage.
- The cost of production is much more efficient, due to less time lost due to mechanical, electrical or electronic failures.
- It makes the work environment much more pleasant, thanks to the reduction of stress for operators, supervisors, technicians and production leaders.
- Since there is no loss of time or raw materials due to urgent work, the quality of the products or services offered by the company will be significantly improved.
In conclusion, industrial maintenance today is essential for companies to deliver high quality products at the lowest possible cost. The function of maintaining equipment in optimal condition is its reason for being and cannot be suppressed if a company wants to be competitive.